tscottn wrote:
> Hey B-12 It is the 2 stroker.. Sorry I should have made that clearer.
www.partsfish.com has diagrams for the 2003 model. There probably
aren't that many differences between a 2003 and a 2004 unless Yamaha
completely redesigned the YZ250.
The obvious thing to check first is whether the spark plug is any good.
If it is carboned up inside, the high voltage can leak away too fast
for a spark to fire.
The hard kicking is probably because the exhaust power valve is closed.
That
causes the engine to have higher compression at lower cranking speeds.
If the engine is really hot and the power valve is closed, it will be
hard to kick even if the spark plug doesn't fire, because some gasoline
is still in the crankcase of a two stroke and it will diesel off when
it is compressed.
I have seen two stroke engine run as diesels twice. It's amazing that a
low compression engine like that will diesel on gasoline, but they do.
Looking at the parts diagrams on
www.partsfish.com, I don't see what
controls the power valve.
There's a strange mechanical gizmo called a "governor" in one of the
diagrams. I don't know what it does.
Regarding the lack of spark, I would check all the connections at the
kill switch on the handlebar, the power to the ignition coil and the
connections to the CDI box.
The generator probably makes a high voltage of about 100 volts and that
goes to the CDI box and on to the ignition coil. A trigger coil in the
generator unit will signal the
CDI unit to fire the coil. The trigger coil probably only puts out
about 2 or 3 volts.
You would need an analog volt ohmmeter to see the pulsing of the
trigger coil as the engine turns. A digital voltmeter wouldn't react
fast enough to the short pulse from the trigger coil.
There is a throttle position sensor on the carburetor and a electric
fuel shutoff valve. They probably work together to prevent a runaway
motorcycle if the throttle slide doesn't follow the movement of the
twist grip.
I didn't see any control unit for the electric fuel shutoff valve, but
the control circuit might be built into the CDI control box.