Biker Dude wrote:
> The bike is an 82 Kawie KZ550 - C3, and I'm contemplating some
> suspension work. The obvious work would include the installation of
> new spring/shocks and rebuilding the forks.
>
> Before I begin I am wondering if the repairs are really needed at this
> time. Are there specific, objective tests of these components that
> say "go" or "no go"?
>
> Or are decisions made by "If it feels worn out it is"?
Bit of both. Some are objective, some subjective.
First off, the front end. The fluid will be quite nasty by now, so count on
replacing it. The springs may have taken a set. Measure them. If they have
taken a set of a few mm, big deal. I used to use 2p coins as preload
adjusters. Washers have the same effect.
Budget for new seals. Not expensive and easy to do.
Your forks may have bushing in them. Just check for excessive wear. Check
also for wear and pitting in the stanchions.
Alternatively, go to the racetech site and buy some new springs and oil, or,
if you want a more comfortable ride, get some progressive springs.
As you've now got pretty much all the front end off, it is worth checking
and replacing/greasing the steering bearings.
At the back, if they are the original units, just check for leaks and
pitting on the pushrod. They will probably have lost any semblance of
damping by now, so budget for a replacement set.
You can get some cheap and nasty, you can get cheap and tolerable, you can
get inexpensive and quite good, or you can get very expensive, flash
looking, very good.
Personally, I use a UK company called Hagon, which fall in to the
inexpensive and quite good category. Unless you want bling, you don't need
the very expensive stuff that may have umlauts in the name for road riding.
I don't doubt you'll have a Hagon equivalent. I once had some Koni dial-a-
rides on a similar bike. They were quite good.
>
> I do have a toolbox, a Clymer manual, and a positive mental attitude.
The three things you really need.
> So tell me, Fount of All Knowledge, what are the objective means or
> methods to test these components?
>
> Thanks in advance,
>
> Biker Dude.
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