Anybody ever replace the winding in a generator rotor?

Discussion in 'Motorcycle Technical Discussion' started by Paul Barrett, Apr 25, 2008.

  1. Paul Barrett

    Paul Barrett Guest

    I have a 1980 CB750C with an open-circuit in the generator rotor.
    Before I go plunk down $160 for a rebuilt one, I was wondering if it's at
    all feasable to rebuild one myself.
    (I've got two, so even if I tear one up, I still have one for the
    core-charge if I buy one.)
    It looks like the hardest part would be getting it apart. I found the 4
    screws under the front surface, but I guess there's more holding it together
    than that.
    I hear it's supposed to end up around 4 Ohms. If it's 18ga. wire, that'd be
    about 700ft, which I'm guessing would be about 1000 turns, which could be
    sealed with epoxy.
    Thoughts anybody (yeah, I'm a cheapskate).
     
    Paul Barrett, Apr 25, 2008
    #1
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  2. Paul Barrett

    . Guest

    An eternally-broke acquaintance tried rewinding his Suzuki stator with
    transformer wire he bought from Radio Shack.

    Transformer wire is insulated with a reddish brown enamel that will
    not survive immersion in hot engine oil.

    Suzuki's supplier (Denso? Nippon Kogyo?) used some kind of wire that
    was insulated with a green plastic when winding
    their OEM stators...
     
    ., Apr 26, 2008
    #2
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  3. Paul Barrett

    Paul Barrett Guest

    Would a stator typically be immersed in hot engine oil? This one's outside
    the seals & is dry.

    An eternally-broke acquaintance tried rewinding his Suzuki stator with
    transformer wire he bought from Radio Shack.

    Transformer wire is insulated with a reddish brown enamel that will
    not survive immersion in hot engine oil.

    Suzuki's supplier (Denso? Nippon Kogyo?) used some kind of wire that
    was insulated with a green plastic when winding
    their OEM stators...
     
    Paul Barrett, Apr 26, 2008
    #3
  4. Paul Barrett

    Ron Seiden Guest

    I've known people who wound their own coils for building electric guitars,
    so anything's possible...
     
    Ron Seiden, Apr 27, 2008
    #4
  5. Paul Barrett

    Paul Barrett Guest

    Oh well - I found a place that rebuilds them (if you send them a core first)
    for $79.
    Never did get the darned thing apart. I don't know if it requires a solvent
    or special puller or both.
    But for that price to get one rebuilt, it no longer seems worth trying it
    myself.
     
    Paul Barrett, Apr 27, 2008
    #5
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