Chain maintenance

Discussion in 'Motorcycle Technical Discussion' started by Tom Edelbrok, May 2, 2005.

  1. Tom Edelbrok

    Tom Edelbrok Guest

    I have a year-old Honda 750 ACE Shadow Cruiser and want to know the best
    way to maintain the chain.

    The manual says to use 90 weight gear oil, which I did for a while, but it
    gets very dirty and can fling off onto the saddle bags and hub. Then I was
    told at the bike shop one day that no one uses gear oil on their chains -
    that I should use the spray on lubes instead (like silkoline). I'm currently
    using a blue spray bottle that kind of 'gums up' after being on for a bit.

    However, there never seems to be any lube remaining in the center of my
    sprockets (where contact is actually made) and I seem to be getting
    excessive chain wear for only 8500 km. This in spite of spraying often
    (every 200 - 300 km).

    Now I'm thinking of switching back to gear oil and applying before every
    ride. Is this crazy or what? There is always lots of lube (even if dirty) at
    the link-joins of the chain, but seems to be forever dry where the chain
    links contact the sprocket.

    Any suggestions much appreciated.

    Tom
     
    Tom Edelbrok, May 2, 2005
    #1
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  2. How can you go wrong, following the manual's instructions? The main
    reason for using 90 weight gear lube is to keep the chain from
    *rusting*, it has all the grease it needs to lubricate the hardened
    steel pins sealed behind the rubber o-rings. Original equipment chains
    usually have a special wide, flat o-ring, instead of the
    strangely-shaped "low friction" o-rings in after market chains...

    When the mechanic or part$ guy at the $tealer$hip tell$ you that $ome
    $pecial $ticky $tuff in a $pray can is better for your chain than what
    the manual recommends, don't you sort of figure the $tealer$hip might
    be making a profit off each can of $pecial $ticky $tuff? And doesn't
    the part$ guy make a comi$$ion if his department makes a lot of $ale$?

    Would they make any money by sending you off to some auto parts store
    to buy 90=weight gear lube?

    And that "gum" you noticed on your chain does nothing to lubricate your
    chain, it just gets gummy to keep whatever lube you've managed to spray
    onto the chain from flinging off. Road dirt and grit will stick to a
    sticky chain, too...

    The worst thing that can happen with that gooey shit is that it can
    *glue* your special wide o-rings to the side plates of the chain if you
    don't follow the instructions on the can. The can will say to spray
    that sticky stuff on the chain while the chain is HOT, after a ride...

    But, how many times do you get home and have something important to do,
    so you hold off on spraying the chain until it gets cold? And then
    maybe you don't have time to ride the bike to warm up the chain, you
    grab a few minutes to spray the chain, and then you have to do
    something else important, you never get to ride the bike. And that
    gooey crap gets thicker and thicker and gooier and it glues your
    o-rings to the side plates of the chain...

    And then, early Sunday morning, your bud calls up and says, "Hey, dude!
    Let's *ride*!" And you roll your bike out of the garage, get your motor
    runnin', head out on the highway, and down underneath your sprocket
    cover where you can't see it happen, your o-rings start splitting and
    spitting out of the chain...

    Then a week or so later, when you're cleaning the chain, you notice
    little silver metal speck on the chain, and some places you see bright
    red rust and you look at your $200 original equipment chain and notice
    that three or four o-rings are like totally *gone*...

    So you call up the part$ guy at the $tealer$hip and he tell$ you the
    bad new$, that a new original equipment chain will cost you $200 and
    the $procket$ are another $200, but he can $ell you and aftermarket kit
    with a low friction o-ring chain for only about $150, and you think
    thats a pretty good deal so you let the $hop mechanic at the
    $tealer$hip in$tall the aftermarket kit...

    And then only about 10,000 miles later, using that $pecial $ticky $tuff
    in the convenient $pray can, you find yourself replacing the chain
    every 10,000 miles and you resign yourself to that fact of life...
    Well, when you first took delivery of your Shadow, the chain was coated
    with some sticky thick white lithium grease that took up all the space
    between the rollers of your chain and the bushings they spin on. The
    chain was adjusted accordingly. After the first few hundred miles, the
    lithium grease was all gone and the chain seemed like it needed to be
    adjusted...

    If you'd been applying the $pecial $ticky $tuff in the convenient $pray
    can at the point where the roller meet the side plates when the chain
    was still HOT after a ride, that $pecial $ticky $tuff would have
    penetrated between the rollers and the bushings. Then, the next
    morning, when the chain was COLD, you should have adjusted it...

    (A guy I know said that he used nothing but PJ-1 Blue and that his
    original chain on his Kawasaki ZX-10 lasted for 34,000 miles, lubing it
    hot after a ride, and adjusting it cold the next morning.)
    I go down to the local auto parts store and buy a quart of 90 weight
    gear oil for about $3.00 USD, and I apply one drop to the point where
    the roller meets the side plate. I do this around the entire inside of
    the chain while rotating the rear wheel backwards. Then I put a drop on
    the same point of each link while rotating the wheel forward. I leave
    the motorbike parked overnight so the excess gear lube can drip onto a
    piece of old carpet...

    One application of gear lube is good for about 300 miles, and the clean
    up is easy, compared to the $pecial $ticky $tuff in the convenient
    $pray can.
    I wet an old rag with kerosene (paraffin to Brits) and wipe the chain
    and wheel off...
     
    krusty kritter, May 3, 2005
    #2
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  3. Tom Edelbrok

    Teal'c Guest

    TRy Chainsaw lubricant VERRY sticky and seems to stay on for ages
     
    Teal'c, May 3, 2005
    #3
  4. Tom Edelbrok

    Paul Cassel Guest

    Doesn't this drip oil on the outside of the chain? I use a different
    technique on my chains. I clean them using kerosene, WD40, whatever and
    then lube the INSIDE of the chain so fling moves the lube toward the
    outside if at all. I can't see any benefit (or slight benefit) to
    hitting a running chain with oil placed on the outside run.
     
    Paul Cassel, May 3, 2005
    #4
  5. Tom Edelbrok

    John Johnson Guest

    Are you talking inside/outside like left/right sideplates or like inside
    of the loop, outside of the loop?

    My scottoiler drops oil on the left (facing the front of the bike)
    sideplates (well, sprocket/sideplate junction) from the inside of the
    loop. It would be fairly easy to drop oil on the right sideplate in the
    same location, but I didn't.
     
    John Johnson, May 3, 2005
    #5
  6. Tom Edelbrok

    Paul Cassel Guest

    Inside the loop. I'm skeptical that you need constant lubing on an o
    ring chain, but I can't see it hurting.
     
    Paul Cassel, May 3, 2005
    #6
  7. Tom Edelbrok

    John Johnson Guest

    Mostly it means that I just never worry about the chain. I check it
    visually to make sure that there's a bit of oil on it, and check the
    tension every 1-2k miles. When the weather gets warm I turn the flow to
    its lowest setting, when it gets colder I turn it up some.

    I think that I've used something like 2-300cc of oil in 4-5kmiles, so
    it's not putting much on there. I get a bit of fling on highway travel,
    some spotting on the underside of the left-side tail and wheel, but
    nothing much, and it just wipes off afterwards.

    I've heard from various people that an automatic oiler really shines in
    two places:
    long-distance touring, where small improvements in lubrication/cleaning
    add up to substantially longer life, and where doing maintenance like
    cleaning/lubing the chain is a bit more difficult.

    wet-weather riding where the water would otherwise wash your lube off
    the chain pretty quickly.

    I'm no expert, but if the oiler is responsible for my not having to
    adjust or clean the chain, I'll take that. Over the expected life of the
    bike (I don't plan on selling it, ever) the $140 isn't too bad. Should I
    ever get a new bike I can take the oiler over to it.
     
    John Johnson, May 3, 2005
    #7
  8. Tom Edelbrok

    Frank Guest

    I just clean the chain with WD-40 when I do an oil change -- about
    every 3000 miles. I lube it lightly with PJ-1 between rides or every
    couple of hundred miles if I've had a lot of short trips. The PJ-1
    dries to a tacky film, and as long as it feels tacky to the touch, I
    feel I'm ok. I get 20,000+ miles out of chains, and I tend to get
    caught in the rain a lot.
     
    Frank, May 3, 2005
    #8
  9. Does Scott oil also have a distinct pleasant odor?

    Somebody on an e-mail list once said that Scott oil was just Marvel
    Mystery Oil, but I don't know for sure, I've never bought any Scott
    oil...

    The lister said that Scott oil was OK for colder weather, but it was
    too thin for southern California riding in the summertime when the
    weather is 90 to 110 degrees F, so he used 90 weight gear oil in his
    Scott oiler...

    That was about the time I gave up on tacky aerosol sprays and changed
    to 90 weight gear oil...
     
    krusty kritter, May 4, 2005
    #9
  10. Tom Edelbrok

    Lushy Guest

    Yep Scotoiler is the one for me 17,000klms on a ST2 Ducati and I never touch
    the chain at all - as far as I can see by the marks on the axle it has not
    moved much since new - new tire and servicing as per scheds have been done -
    no sprocket wear either.
    Lushy
    Australia
     
    Lushy, May 4, 2005
    #10
  11. Tom Edelbrok

    John Johnson Guest

    Mine doesn't. It more-or-less doesn't smell like anything. Certainly it
    doesn't smell like gear oil.

    [snip]
    Well, the company now has a 'high-temp' oil made to solve just this
    problem. I've not had trouble with my 'cool-temp' oil here in Indiana.
    Of course, summer weather is somewhat cooler here than there. Mind,
    plenty of people seem to think like your friend: just put whatever
    you've got into the oiler.
     
    John Johnson, May 4, 2005
    #11
  12. Tom Edelbrok

    John Guest

    Thankee sir. I was sure there had to be a reasonable substitute for
    the Scot branded stuff. I'll be fitting mine this weekend. G'bye
    sticky chain goo.
     
    John, May 5, 2005
    #12
  13. Tom Edelbrok

    Bummers Guest

    How about this theory (Stolen from Mick @ BrisBikers.com.au):


    First you have to understand this only works on O-Ring chains.
    None O-Ring chains MUST be lubed regularly on motorcycles.

    How the chain works;
    Don't want to patronise but you have to grasp this and all falls into place.

    Basic Parts-
    Side Plates (length and pitch to chain)
    O-Ring (keeps factory lube in and grit out)
    Hardened Pin (joins side plates for pitch & runs in the lube)
    Outer Roller (SUPPORTS HARDENED PIN)

    Nearly all the friction/movement on a chain happens between the Hardened Pin
    and the Outer Roller. Once the Outer Roller makes contact with the Sprocket
    it fundamentally should not move again. Only the Hardened Pin will move
    inside the Outer Roller as the chain moves around the arc of the Sprocket.

    Lubeing the chain enables it to pick up dirt and that gets caught between
    the Outer Roller and the Sprocket, which is where the wear generally comes
    from.

    The dirt and lube mixed together, makes a nice paste for your Sprocket to
    grind away on. If the lube penetrates the link past the O-ring, the chain is
    basically going to fail because grit will work into it and wear the pin
    thus wearing it out prematurely.

    If you lube an O-Ring chain you are only lubeing the Outer Roller.

    I know they say that the foaming lubes get past the O-Rings, but if that
    were the case after heavy rain we would soon have rusted Pins inside the
    Outer Roller. A water molecule is 3 parts - H2O (2 parts Hydrogen 1 part
    Oxygen). The molecular structure of the lube would have to be bigger
    (possible 3-5 molecules or more) and thus shouldn't get past the O-Rings.
    And if it did water would also.You get the gist of what I am on about.


    Yes, you can under lube. I have never said not to put something on the
    chain. I just don't put the norm.

    If you are going to go on a long ride more than 300klms then light lubeing
    with anything other than wax.
    I NEVER USE A WAX, IT STICKS TO THE CHAIN AND ATTRACTS DIRT.
    Normally a foaming lube and wipe the excess of the chain after.

    About once a month I wash the chain and get the nice shinny gold links
    looking good. I use a mild detergent and sometime a bit of degreaser but not
    under pressure. I will then put some CRC or the like on it to stop rust
    forming.
    I have never had a problem with the O-rings failing.

    I have used this system for over 20 years now. It works for me, that's all I
    can say.
     
    Bummers, May 10, 2005
    #13
  14. Does that kind of bizarre thinking occur when an Ozzie has to stand on
    his head to see the world right side up? Using Mick's notion, you might
    get the idea that the wheel bearings supported the the motorbike
    instead of the wheels and axles...

    The eponymous "roller" isn't there to *support* the hardened pin at
    all, I'd say that the case was completely the opposite. The pin is an
    axle, about which the roller turns...

    Rolling element bearings *roll*, transferring load from one part to
    another part, hopefully with less friction than a rubbing part or one
    covered with a film of oil...

    (There were early self-lubing motorcycle chains that didn't have any
    "outer" rollers at all. That type of chain was called "bushing" chain.
    I haven't seen any such chain for a while. It was noisy in operation,
    as each bushing had to *push* its way on and off the sprocket teeth
    instead of rolling on and off...)
     
    krusty kritter, May 10, 2005
    #14
  15. Tom Edelbrok

    OH- Guest

    Where did the bushing go? There is an endless debate on
    whether or not to lube O-ring chains. I'll only say that the
    answer might be rather different in a dusty desert and
    in wet north west Europe.
    I'm in Sweden and have belonged to the sticky-gooey
    stuff camp for decades but the last year or so I'm
    trying the WD-40 method (and it seems to work quite
    well).

    But if you want to debate chain maintenance it will give you
    more credibility if you get the parts and their function
    right ;-)
     
    OH-, May 10, 2005
    #15
  16. Tom Edelbrok

    Bummers Guest

    I don't think it matters he that he overlooked the bush - the theory is
    the same.

    All he's getting at is that unless the o-rings have failed the major
    wear components contained within them are protected by lube inserted
    during assembly. As long as we can prevent the lube getting out or
    contaminants getting in, the chain should be sound.

    Conventional sticky chain lube can't get in past sound o-rings & it
    also attracts dirt which will find its way to wear them.

    A light coating of non-sticky lube on the outer roller (WD40,
    Dri-Glide, Silicon, etc) is sufficient to protect the rollers &
    sprockets from wear - the load on them isn't that great while the other
    chain components are within their wear limits.
     
    Bummers, May 10, 2005
    #16
  17. Tom Edelbrok

    Bummers Guest

    Bummers, May 10, 2005
    #17
  18. Yup. I can see that there are lots of things I need to "no" about
    chains and how they "preform"...

    While you're researching chain technology, do us engineering types a
    favor and find out why the chain manufacturers talk about the "tensile
    strength" of a chain in terms of several thousand pounds, but not in
    terms of thousands of pounds per square inch and never talk about
    dynamic shock loading in terms of ft/sec^2 or g's...

    Enquiring minds want to know things like, "what part of the chain will
    break first, if it's going to break at all", when we rev up our engine
    and feather the clutch into the "sweet spot" at the drag strip
    christmas tree...

    Like, do chain manufacturers test their product by hooking it between
    two tractors and try to pull it apart under steady load, or do they
    attach one end of the chain to a bridge abutment and the other end to a
    Harley and shove the motorbike off the bridge to see how long it take
    to snap the chain?

    And, if a link pin is soft enough to quad stake, how is it hard enough
    to resist fretting wear?

    And, if you do manage to stake a very hard steel pin into soft steel
    side plates, what load will the pin shear out of the plates? What's the
    Rockwell hardness of your typical side plate and the typical pin?

    Please look all that up for us, Bummers. If you do a good job, we'll go
    into the motorbike chain business together, equal partners...
     
    krusty kritter, May 11, 2005
    #18
  19. Tom Edelbrok

    Bummers Guest

    Ok ... I guess I better start now....
     
    Bummers, May 11, 2005
    #19
  20. Tom Edelbrok

    OH- Guest

    You obviously missed my point about climate. In a wet and
    possibly salty environment the corrosion will eat away on
    all surfaces "outside" the O-rings and might even make the
    metal next to the O-rings rough enough to abrade them.

    For the all weather biker in this climate you need to add
    oil often (automatic oiler being the rational method) or
    use something sticky. You don't even have to ride the bike
    to wreck the chain, just park it outdoors without a rust
    preventive oil film on the chain.

    So let's stop posting absolute truths about chain
    maintenance and instead say
    "this works for me in the hot desert"
    or "good advise for around the year biking in Britain"
    or "doubled my chain life when riding wet gravel roads"
    and so on.
     
    OH-, May 11, 2005
    #20
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