Gas spewing from carb drain tubes

Discussion in 'Motorcycle Technical Discussion' started by Matt Johnson, Mar 15, 2010.

  1. Matt Johnson

    Matt Johnson Guest

    I ride a 1981 honda cb900c. Love the bike, but the other day i had
    some starting difficulties. The problem was the choke cable had slid
    down and popped out. Anyways, i fixed this, but to see what it was i
    had to remove the carburetor. Now i put everything back together and
    voila it starts up, but spews gas all over my garage floor... dad was
    happy about the smell.

    So i've done some research on this problem and it sounds like i did
    something to my float valves. What did i do and how do i undo it?
     
    Matt Johnson, Mar 15, 2010
    #1
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  2. Matt Johnson

    paul c Guest

    Maybe there was some debris in the passages or lines and it fell into
    the openings and made the floats stick open or maybe they were already
    somewhat sticky with gum. It might clear by tapping them with a
    screwdriver handle or if you're energetic enough by bouncing the whole
    bike from the rear of the seat.

    Another mistake I make all the time is draining the carbs before I take
    them off and then forgetting to tighten the drain screws, that has
    similar effect.
     
    paul c, Mar 15, 2010
    #2
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  3. Matt Johnson

    paul c Guest

    If the other thoughts don't work right away, I'd just get it outside,
    stub my cigarette and then look closely to see where the leak starts,
    maybe the hose is leaking at the petcock or above the carbs (I know you
    mentioned only one carb but I presume you have four of them) where the
    fuel line splits.
     
    paul c, Mar 15, 2010
    #3
  4. Matt Johnson

    ` Guest

    I suppose there may be carburetors in which you can install the floats
    upside down...

    If you have to remove the carbs to check the float level, there will
    be a tiny wear mark on the tab that pushes the float valve closed.

    If you've somehow installed your floats upside down, you'll see that
    little wear market facing you...
     
    `, Mar 15, 2010
    #4
  5. Matt Johnson

    paul c Guest

    eg., if three carbs are sucking and one has a loose connection, it might
    not be a stuck float at all.
     
    paul c, Mar 15, 2010
    #5
  6. You've got a stuck float. Unless you actually pulled the carb apart you
    didn't do anything. It just happens, especially on older Hondas.

    Recommended fix: pull the carb bank, invert, remove float bowl from
    offending carb, remove float pin and float, check for wear on pin,
    replace with new pin if necessary, reasseble.

    Quick & easy fix: locate offending carb, and give float bowl a sharp tap
    with (for example) the wooden shaft of a hammer. Frequently this just
    frees the float off.
     
    The Older Gentleman, Mar 16, 2010
    #6
  7. Matt Johnson

    Matt Johnson Guest

    checked it out and gas is leaking from all four drain tubes. i turned
    the drain screws all the way around the opposite direction, but that
    didnt change anything. ill take the carb off and try to post some pics
    tonight.
     
    Matt Johnson, Mar 16, 2010
    #7
  8. Matt Johnson

    ` Guest

    The float bowl drain screws are not a two-position affair, you have to
    tighten them all the way to stop gasoline from leaking out the four
    drain tubes.

    The float bowl drain screws just have a cone shape on the end which
    stops gasoline from leaking out when you tighten them all the way
    clockwise.

    But there is a little rubber o-ring on each screw which may have
    perished from age, they are at least 29 years old, yannow.

    The o-rings are part of a gasket set that you probably don't want to
    buy at the price. You can get new o-rings for a few cents each at a
    good hardware store.

    http://www.bikebandit.com/assets/schematics/Honda/H00840036.gif

    1: GASKET SET 216212-001 $39.56

    13,14,18,19 TUBE, FUEL are the float bowl drain tubes

    The float bowl drain screws come with the float bowl. If the conical
    ends of the
    float bowl drain screws are all pitted and corroded, you can chuck the
    screw in an electric drill and hold the conical end against a piece of
    sandpaper or a whetstone, turn on the drill and manufacture a new
    conical end the isn't pitted.

    If the floats are stuck, gasoline will come up through the float bowl
    air vents.

    Most carbs I've worked on have an air vent for each float bowl or, in
    the case of four cylinder engines, one float bowl vent between each
    pair of carbs.

    Your carburetors only seem to have one float bowl air vent though:

    http://www.bikebandit.com/assets/schematics/Honda/H00840034.gif

    19: TUBE 224256-001 $6.04
     
    `, Mar 17, 2010
    #8
  9. Matt Johnson

    paul c Guest

    Still puzzles me that only one 'carb' is mentioned. Also, I find it
    hard to believe that all four drain tubes are leaking unless all four
    drain screws are open. Seems unlikely that four separate float needles
    would suddenly be blocked or stuck unless the carbs had been
    dis-assembled and put back together wrong whereas the original post said
    they were only removed. Also if the drain screws are turned all the way
    out (counterclockwise), I'm pretty sure they will fall off! I wonder if
    the above is talking about tubes above the carbs and screws not on the
    float bowl.
     
    paul c, Mar 17, 2010
    #9
  10. I think the simplest solution is probably the most accurate. You haven't
    tightened up the drain screws properly.

    Krusty's right when he says O-rings deteriorate with age, but for all
    four to go at the same time? Nah.
     
    The Older Gentleman, Mar 17, 2010
    #10
  11. Matt Johnson

    Matt Johnson Guest

    ok yes to clarify there are four carbs. i suppose i should have called
    'it' the carburetor assembly? im new to this... anyways i definitely
    didnt take them apart, only removed because my choke cable got loose
    and was sort of dangling and the bike wouldnt start. being so new to
    this, im a little wary about popping open my float bowls and fiddling
    around. All my o rings should be new because (allthough its an 81) the
    engine was recently rebuilt. The 'carburetor assembly' is very clean
    and looks brand new. The guy i bought it from said essentially the
    whole bike was new accept for the frame, the tank, and the instrument
    cluster. might have been bs but nothing on it LOOKS thirty years old.
    ok so is the new consensus that the drain screws all came out some
    during the carb assembly removal and just need to be tightened? that
    seems about as likely as something getting inside all of them and
    blocking the needles... ill get out a digital camera and get some pics
    on here.

    p.s. i feel silly for thinking the drain screws were like an on/off
    switch. i've been looking at carburetor assembly diagrams for days now
    and they are clearly screws... sigh, chalk it up to inexperience! haha
     
    Matt Johnson, Mar 17, 2010
    #11
  12. Matt Johnson

    Matt Johnson Guest

    http://i4.photobucket.com/albums/y113/luckeyzero/DSCN1555.jpg
    http://i4.photobucket.com/albums/y113/luckeyzero/DSCN1557.jpg
    http://i4.photobucket.com/albums/y113/luckeyzero/DSCN1556.jpg

    <a href="http://s4.photobucket.com/albums/y113/luckeyzero/?
    action=view&current=DSCN1555.jpg" target="_blank"><img src="http://
    i4.photobucket.com/albums/y113/luckeyzero/DSCN1555.jpg" border="0"
    alt="Photobucket"></a>
    <a href="http://s4.photobucket.com/albums/y113/luckeyzero/?
    action=view&current=DSCN1556.jpg" target="_blank"><img src="http://
    i4.photobucket.com/albums/y113/luckeyzero/DSCN1556.jpg" border="0"
    alt="Photobucket"></a>
    <a href="http://s4.photobucket.com/albums/y113/luckeyzero/?
    action=view&current=DSCN1557.jpg" target="_blank"><img src="http://
    i4.photobucket.com/albums/y113/luckeyzero/DSCN1557.jpg" border="0"
    alt="Photobucket"></a>
     
    Matt Johnson, Mar 17, 2010
    #12
  13. Matt Johnson

    TOG@Toil Guest

    Can't get the photos to load for some reason, but the most likely
    explanation is still that someone - not you, then - didn't tighten up
    the screws before refitting the carbs. Just tighten them up. Caution -
    nip them up carefully, because it's quite easy to strip the threads in
    the float bowls.

    Oh, and whichever forgetful sod forgot to tighten them up probably
    forgot to tighten the choke cable assembly too. I wonder what else he
    forgot?
     
    TOG@Toil, Mar 17, 2010
    #13
  14. Matt Johnson

    paul c Guest

    paul c, Mar 17, 2010
    #14
  15. Matt Johnson

    TOG@Toil Guest

    Did the 900C have accelerator pump carbs? Paging Mr Olson.
     
    TOG@Toil, Mar 17, 2010
    #15
  16. Matt Johnson

    paul c Guest

    Sorry, I may have used the wrong name, meant the gizmo (is is
    deceleration pump) that reduces backfiring when the throttle is closed
    at speed.
     
    paul c, Mar 17, 2010
    #16
  17. Matt Johnson

    ` Guest

    6: DIAPHRAGM SET, PUMP 217860-001 $69.41
     
    `, Mar 17, 2010
    #17
  18. Matt Johnson

    paul c Guest

    thanks, that's the name I was looking for.
     
    paul c, Mar 17, 2010
    #18
  19. Matt Johnson

    paul c Guest

    Friend's CB750 is long gone, air cutoff on all four makes sense, just
    trying to remember why the accelerator pump (which I think was what was
    pictured) was only on one carb. Mark?
     
    paul c, Mar 19, 2010
    #19
  20. Matt Johnson

    ` Guest

    One pump is plenty to meet the requirement for extra fuel during low
    vacuum conditions.

    If you study the carburetor drawings, you'll see that there are rubber
    tubes connecting all four carbs together. The accelerator pump output
    goes to those tubes so all four carbs get a squirt of fuel when the
    throttle is opened but engine vacuum is too low to suck fuel through
    the idle ports and the needle jet.
     
    `, Mar 19, 2010
    #20
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