Hydraulic Clutch

Discussion in 'Motorcycle Technical Discussion' started by Dave Painter, Sep 9, 2003.

  1. Dave Painter

    Dave Painter Guest

    My friend rides a Yamaha 600 Radion (really old bike) but she loves it to
    bits, unfortunately arthritis/carpal tunnel syndrome/something else (doctors
    aren't too sure what) in her wrist is causing problems with the weight of
    the clutch lever. So changing gear is becoming more and more difficult.

    Is there any 'modern hydraulic' clutch system, like I had on my old GPZ900R
    which could be transferred to her bike reasonably simply?

    Or am I stuck with the Radion clutch pulls and all hydraulic clutches push
    problem?

    TIA

    Dave
     
    Dave Painter, Sep 9, 2003
    #1
    1. Advertisements

  2. Dave Painter

    SteveH Guest

    I'm sure that if you're handy with metalwork you could make some
    bracketry to bodge bits on from other bikes.... never really taken any
    notice of how these things work. I assume the slave cylinder operates
    the clutch arm on the side / top of the gearbox / crank casing?
     
    SteveH, Sep 10, 2003
    #2
    1. Advertisements

  3. No - it's usually inside the clutch housing and works on the plates
    directly.
     
    The Older Gentleman, Sep 10, 2003
    #3
  4. Dave Painter

    SteveH Guest

    Ah, OK.

    I'd assume there would be a way to knock up some sort of hydraulic
    acutation on the cable-pull bit, though?

    Or even a servo system or something....
     
    SteveH, Sep 10, 2003
    #4
  5. Dave Painter

    ß Ø ® G Guest



    how about adapting one of them hydraulic cable front brakes that they
    have on some Hondas I think, maybe using that in some way


    --
    E-Mail Addy obet(ng)qfy(qbg)cvcrk(qbg)pbz <---Rot13 it
    watch out for spam trap in header
    http://www.goodtraders.com/viewfeedback.php?nick=Borg
    http://www.borg.dsl.pipex.com/
    Trike Power the TRUE Trinity
     
    ß Ø ® G, Sep 10, 2003
    #5
  6. Dave Painter

    Battleax Guest

    This is completly incorrect, as usual. The clutch slave cylinder is on the
    opposite side of the engine from the clutch and operates a rod that passes
    through the driven shaft to the clutch on the other side.
    b
     
    Battleax, Sep 10, 2003
    #6
  7. Dave Painter

    Sean Guest


    Bit of metal plate held in place by two of the clutch cover bolts and the
    alternator or starter retaining bolt to form a platform inline with
    actuating arm, then use a Mini clutch slave cylinder with a master cylinder
    from an early[1] hydraulic clutched bike?

    I saw similar done on a Ural ( Neval? ) TLS drum. The owner only had two
    fingers and decided that a servo'd TLS front brake was 'better' than
    bodging in a disc equipped front from a Beemer. Must have been from his POV
    I guess. Mad as an angry badger.

    [1] I'm probably wrong as usual, but I have a nagging thought that older
    hydraulic clutched Kawas shifted more fluid ( bigger bore, same stroke )
    than newer ones.
     
    Sean, Sep 10, 2003
    #7
  8. Indeed you are correct, on most Jap bikes. I was thinking of my Ducati
    which has the arrangement I detailed.

    And less of the "as usual" ;-))
     
    The Older Gentleman, Sep 10, 2003
    #8
  9. Because you're right?
     
    The Older Gentleman, Sep 10, 2003
    #9
  10. Dave Painter

    Dan Carter Guest

    Apologies if you've already done this. Before attempting the rather
    ambitious solution of converting to hydrualic, lube the cable and lever
    pivot, and disassemble the release mechanism and inspect for parts wear
    that could increase effort.
     
    Dan Carter, Sep 10, 2003
    #10
  11. Dave Painter

    Eddie Guest

    It does? "Modern" Ducatis have the arrangement as described by Battleax.

    As do all the Aprilias I've seen.
    I couldn't possibly comment.
     
    Eddie, Sep 10, 2003
    #11
  12. Dave Painter

    James Clark Guest


    Aren't they usually in the sprocket cover, operating a push rod
    inside the mainshaft?
     
    James Clark, Sep 11, 2003
    #12
  13. Dave Painter

    James Clark Guest


    Not completely. This is exactly how the VRod clutch operates.

    J Clark
    (Whose Road King has bigger intake valves than a VTX.)
     
    James Clark, Sep 11, 2003
    #13
  14. Dave Painter

    James Clark Guest


    If the bike uses a cable:

    Keep the cable well lubricated. See if you can route the cable
    in a manner that reduces the number of bends and increases the radius
    of any bends remaining.


    If the clutch uses a rack and pinion mechanism with an external
    operating
    lever, you can try having the lever extended. This is the approach used
    with the White Brothers Easyboy clutch for Harleys.
     
    James Clark, Sep 11, 2003
    #14
  15. Dave Painter

    bob prohaska Guest

    Magura sells a "pull-type" hydraulic clutch for dirtbikes, no idea if it
    gives appropriate mechanical advantage for the bike in question.

    bob
     
    bob prohaska, Sep 11, 2003
    #15
  16. Hydraulic line on my Duke (which, OK, may not be that modern) goes to
    the clutch side.

    One reason why the old 900SS clutch slave cylinder seizes - it gets all
    the road crap through those vented dry clutch covers people fit.
     
    The Older Gentleman, Sep 11, 2003
    #16
  17. I *like* this ^^^^
     
    The Older Gentleman, Sep 11, 2003
    #17
  18. A moment of idiocy. For some reason I had my Duke uppermost in my mind.

    Anyway, Battleship wasn't completely correct either so PpPpPp
     
    The Older Gentleman, Sep 11, 2003
    #18
  19. Just a minor point: check what sort of cable it is before you lob oil down
    it. Some of the plastic-lined type ones don;t take kindly to oil, it sells
    the liner and ends up being stiffer.

    If it's a plain cable in a liner, then oiling it can work wonders. Cable
    oiler is the best way, if you can find one.
     
    Austin Shackles, Sep 11, 2003
    #19
  20. You can also get a simple gear mechanism for cable clutches that
    dramatically reduces the force needed at the lever to operate

    Contact the NABD for details

    --
    Veggie Dave
    UKRMHRC#2 BOTAFOF#08
    IQ 18 FILMS http://www.iq18films.com
    V&S Extreme Photography http://www.bikehouse.demon.co.uk
    Extreme Racing http://www.veggie-dave.co.uk
    Put Out The Lights On The Age Of Reason
     
    Veggie Meldrew, Sep 11, 2003
    #20
    1. Advertisements

Ask a Question

Want to reply to this thread or ask your own question?

You'll need to choose a username for the site, which only take a couple of moments (here). After that, you can post your question and our members will help you out.