Progress on the Ancient Kawasaki KZ550, thanks Toggie.

Discussion in 'Motorcycle Technical Discussion' started by Biker Dude, Jul 13, 2011.

  1. Biker Dude

    Biker Dude Guest

    The Toggster insisted that I rebuild the carbs, I got disgusted and
    put it away for six months.

    The TK carbs are the most over-engineered, counter intuitive,
    intentionally complex pieces I have ever seen.

    But I got the bike running today after rebuilding them twice and
    switching fuel tanks.

    The laws of fluid dynamics are universal but the Japanese engineers
    take a unique approach. They add a little spring loaded reed valve to
    the choke plates. Three of the four reed valves had broken off and
    had been swallowed by the power head... tsk. I removed the
    remaining reed and then plugged up the gaping orifices with JB Weld, a
    two-part epoxy, I made a dam out of tape and filled in the voids and
    then finished with a little sand papering.

    It runs and it sounds pretty darn good! Thanks for the kind advice
    and encouragement.

    Biker Dude in the Land of ZATAMM....
     
    Biker Dude, Jul 13, 2011
    #1
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