repairing rubber carb diaphragm--glue?

Discussion in 'Motorcycle Technical Discussion' started by Matt, Jun 21, 2005.

  1. Matt

    Matt Guest

    I found a tear in the black rubber diaphragm of my left carb. Hopefully
    that is what is why I'm not getting much power out of the left cylinder.

    The tear is about a half inch long and runs alongside the edge of the
    piston and is about 1/16" from the piston

    Does anybody know a good way to fix the diaphragm?

    Maybe my question amounts to asking for a glue that is good for fixing
    rubber. I tried some blue Permatex but it did not stick well to the rubber.
     
    Matt, Jun 21, 2005
    #1
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  2. Matt

    Paul Cassel Guest

    There are specific 'rubber' glues but I have no idea if this will work
    as everybody I know with this problem has replaced the piston. Nor do I
    have a specific product to recommend.

    Keep in mind that if you have one crack, the seal is probably done for
    and if repaired, will only crack in another place maybe leaving you
    stranded.
     
    Paul Cassel, Jun 21, 2005
    #2
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  3. If you have some very thin natural rubber sheet, cut a piece and glue
    it to the underside of the diaphragm. Air coming up under the diaphragm
    actually lifts it, but most riders would probably think that vacuum
    sucks the diaphragm up. TOG was talking about "flexible" superglue last
    time this question came up, but I used a piece of a raincoat I'd been
    given in Beijing in lieu of change and I glued it on with black rubber
    cement...
     
    krusty kritter, Jun 21, 2005
    #3
  4. I've used them. They are, indeed, superb. Excellent product, excellent
    service.
     
    The Older Gentleman, Jun 21, 2005
    #4
  5. Flexible superglue works.
     
    The Older Gentleman, Jun 21, 2005
    #5
  6. Matt

    Matt Guest

    Thanks. It seems like maybe they have moved to:
    http://web.ukonline.co.uk/nrp-carbs/manufac.htm
     
    Matt, Jun 21, 2005
    #6
  7. Matt

    Matt Guest

    Scratch that email address. My mail to that address just bounced.
     
    Matt, Jun 21, 2005
    #7
  8. Matt

    Matt Guest

    Do you happen to have their email address? Could you say about how long
    it took and how much it cost?
     
    Matt, Jun 21, 2005
    #8
  9. Google for their email. Or they advertise in CMCM.

    As for the time - it took about a week, door to door. Cost was (IIRC)
    about ukp30 per carb.
     
    The Older Gentleman, Jun 21, 2005
    #9
  10. Matt

    Matt Guest

    They seem to have left a trail of derelict websites. My email to the
    following hasn't bounced yet:

    http://www.cameron-site.co.uk/nrp/index.htm
     
    Matt, Jun 21, 2005
    #10
  11. Matt

    fweddybear Guest

    I've seen alot of replies to this thread (not all), but one thing I
    thought would help on fixing it is how about replacing the torn one with a
    new one? are they so expensive that it becomes cost prohibitive? Just a
    thought.... good luck

    Fwed
     
    fweddybear, Jun 22, 2005
    #11
  12. Matt

    Matt Guest

    The diaphragm is integrated with a piston (aka slide). Here is the item
    at partsfiche.com:

    16022-369-004 PISTON SET, VACUUM 81.99

    I believe that that is NOS, and there are shelf-life issues. No, I
    don't believe anybody makes these new. A pair of these carbs goes for
    $60 once a week on ebay, but it's hard to tell what you are getting.

    From my armchair I claim that the carb designers could have made the
    diaphragm easy to install to the piston and sold the diaphragms
    separately for $5 each. I don't know what fraction of these bikes have
    been discarded due to bad diaphragms but I would bet it's more than 10%.
     
    Matt, Jun 22, 2005
    #12
  13. Basically, if you're talking about OE, yes.

    Old airhead BMW units are the exception.
     
    The Older Gentleman, Jun 22, 2005
    #13
  14. Matt

    Matt Guest

    Thanks. Not sure I understand your method. I believe you are saying
    that you take a piece of a diaphragm from another carb and use it as a
    patch. Then exactly what adhesive do you use? I don't have much room
    for trial and error on this, so I would appreciate as much detail as
    possible.
     
    Matt, Jun 22, 2005
    #14
  15. I think he means he went rummaging through old carbs to find an
    undamaged diaphragm or two.

    Like I said - flexible superglue works well, but when the dias are that
    old, you tend to get new splits and holes developing. Best solution is
    replacement with new items.
     
    The Older Gentleman, Jun 22, 2005
    #15
  16. I wouldn't.
     
    The Older Gentleman, Jun 22, 2005
    #16
  17. Matt

    SAMMMM Guest

    if there's ANY way to get another one, do it. you may have to buy another
    used carb.
    there's no really good way.
    good luck, sam
     
    SAMMMM, Jun 22, 2005
    #17
  18. Matt

    Matt Guest

    And I would expect that better materials are available now than in 1976.
     
    Matt, Jun 22, 2005
    #18

  19. Absolutely.
     
    The Older Gentleman, Jun 22, 2005
    #19
  20. Matt

    Matt Guest

    Okay, I got my slides with new diaphragms back from NRP Carbs and
    Diaphragms. Definitely the blown diaphragm was the cause of the left
    cylinder not firing and of the fouling of the left sparkplug.

    The new rubber looks good and new and strong. Cost for rebuilding both
    slides including shipping both ways was about $130, and the job took 21
    days including shipping time. Apparently they received my slides on a
    Monday and got them back out the door on Friday.

    I can't say that they were responsive to me as a customer. Several of
    my emails and phone calls were unanswered. I found myself wondering
    whether they had received the slides and how they would be shipped back
    and how I was going to pay. I don't know why they don't post a
    descriptive list of shipping options to the U.S. or at least provide
    such info upon request---they don't seem to be putting much work into
    their website or email.

    The Royal Mail tracking number followed the package to JFK airport but
    not within the U.S. NRP insured the slides for GBP 70, which was the
    cost of the work they did. But that didn't include the cost of
    replacing the slide cores, so I would have had to pay the cost of the
    cores had the package been lost.

    Anyway there was a good outcome. To anyone who can tolerate the
    turnaround time, I would generally recommend using NRP instead of buying
    NOS.
     
    Matt, Jul 19, 2005
    #20
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