ZXR750/9R Manual/fiche??

Discussion in 'Classic Motorcycles' started by Hog, Apr 25, 2006.

  1. Hog

    Hog Guest

    Fitting a fork seal into the non standard front end of my B12 has brought up
    a few standing misconceptions about the parts used. It has been difficult to
    pin down exactly what's been used but I've worked from the following.

    It's a Kawasaki USD front end, I was told '93ish vintage which seems to pan
    out
    Stanchions are gold
    Fork seal is 53MM OD 41MM ID 8/9.5MM thickness
    Internal parts look same as a 750-P fiche sent over by Champ
    Front mudguard is in 2 pieces. The front section has 2 chrome front facing
    screws which are not recessed. The rear section has 2 chrome top facing
    screws and 4 bolts to the fork legs.

    OK so this *could* be a ZXR750L model fork. It looks very similar to the
    Team UKRM forks except that probably had 43MM stanchions. Just as a
    blindside it could possibly be a 750R-M fork but I do not know how to tell
    the difference. Pics I have of the mudguards on the L models deffo *do not
    look quite right*, I only have one fuzzy shot of an R-M and it *could* be
    right.

    Other thing that put me off the trail is the 6 piston callipers. The 750L
    1-3 were all 4 piston IIRC. The R's were also 4's.

    All of a sudden I was thinking this could be a ZX-9 front end. The '94 B
    mudguard mounts looks about right. The '96 B4 had 6 piston callipers. BUT
    these stanchions are odd, at the top yoke they are slightly smaller than at
    the bottom yoke, was this a feature only of the 750. If the bolt spacing
    and disk sizes are the same it could be 750R-M forks with 9R callipers. I
    haven't found anything which shows me the 9R internals for comparison.

    I believe the fork oil capacity should therefore be 400CC of 5W per leg for
    the 750L's but I can't find proper manuals/fiche online for the 750 and 9R??
     
    Hog, Apr 25, 2006
    #1
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  2. Blimey that is a pickle. I've got a Haynes BOL for the 750, I don't
    know if it contains the info you're after but I'll have a look tonight.

    In fact, if you (or anybody else) can make use of it just give us a
    shout and I'll pop it in the post.
     
    Mr. Fantastic, Apr 26, 2006
    #2
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  3. Hog

    Hog Guest

    Well I've just reassembled it with the right forkseals, a generic vesrah
    part.
    In doing so I discovered that the incident of running over the thrown cobble
    stone (most likely) bent the slider(s) very slightly right at the base.
    Makes the extreme compression stroke slightly sticky. They will need to be
    replaced or straightened so I need to find out what they are.

    The sliders (USD) fit into an alloy bracket which carries the wheel,
    callipers etc. There is a single recessed grub screw through the fork bottom
    into the slider. How do the sliders come out? is it pressed/shrunk in or
    are they threaded.
     
    Hog, Apr 26, 2006
    #3
  4. I'll have a look when I get home.
     
    Mr. Fantastic, Apr 26, 2006
    #4
  5. Just had a look, you're right it's 400cc of 5W oil per leg.
    Not sure the exact part you mean here, I assume it's the damper rod
    bolt? If so, it's meant to be a hex bolt.

    I'll bring the manual into work tomorrow, give us a shout if you need
    more info.
     
    Mr. Fantastic, Apr 26, 2006
    #5
  6. That's how I read it, unfortunately I can't answer it.

    --
    Dnc

    B1200 - +30bhp ~|~ ZZR1100 - faster when upright
    V2300 - flat cap and rug ~|~ A6 2.5TDi V6 Quattro Sport

    MIB#26 two#54(soiled) UKRMMA#26 BOTAFOT#153 X-FOT#003
     
    DoetNietComputeren, Apr 26, 2006
    #6
  7. Hog

    Hog Guest

    Just what I meant, how the chrome slider removes from the alloy carrier.
     
    Hog, Apr 27, 2006
    #7
  8. Ah right, I've only had a quick look but in that case I don't think it
    does.
     
    Mr. Fantastic, Apr 27, 2006
    #8
  9. Hog

    Geoff M Guest

    Geoff M, May 3, 2006
    #9
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